Asset reliability

Is your maintenance department overloaded by emergencies? Do you have repetitive breakdowns? So it is time to ramp-up the reliability department to anticipate failures and improve availability.

ASMACO supports you to implement the best practices for the reliability department.

Depending on your situation, we will strengthen the following activities:

Maintenance plan

-Review of criticality, optimization of maintenance plans and lubrication sheets,

-Development of procedures for the most complex and critical tasks,

-Creation of inspection sheets for autonomous maintenance and for the visitor,

-Preparation of inspection plans for planned shutdown.

Predictive maintenance

Regarding condition monitoring techniques: vibration, thermography, oil analysis, ultrasound, dye penetrant, motion amplification, endoscopy:

Definition of the strategy and measurement points by equipment,
Acceptable limits with alarm and danger zone,
Trend curves.

Pareto analysis

-Definition and implementation of the most relevant KPIs,

-Implementation of monitoring tool and dashboard,

-Establishment of weekly and monthly Pareto analysis to quickly highlight elements with important impact on your performance (TOC: Theory Of Constraints),

-Follow-up of action plans.

Root cause analysis

-Establishment of root cause analysis tools to eliminate problems at the source and avoid recurrences,

-Optimization of maintenance plans in relation to the root cause of the failure (RCM: Reliability Centered Maintenance).