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Projects

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Cement plant

Replacement of a Rothe Erde slewing bearing of a bucket wheel excavator:

  • Definition of the assembly procedure,

  • Planing and scheduling,

  • Supervision and coordination of subcontractors.

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Metallurgical plant

Improving plant reliability:

  • THYSSENKRUPP hammer mill of 1600 kW and capacity of 6000 t/d,

  • Monitoring of the roof panel corrosion for both DC furnace of 80 MW each,

  • Centrifugal pumps with 1300 m3/h and 13 bars,

  • Air false detection.

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Gold mine

  • Improve the reliability of an apron feeder and a POLYSIUS ball mill of 4000 t/d,

  • Review of hierarchy, criticality and definition of maintenance plans,

  • Implementation of predictive maintenance and training in condition monitoring techniques.

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Sugar plant

Supervision of the installation of a CMD planetary gearbox including civil works, mechanical assembly and commissioning.

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Cement plant

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Training for a new cement plant maintenance team: 

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  • Condition monitoring,

  • Plant inspection,

  • Lubrication, 

  • Maintenance KPI and analysis tools.

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Fertiliser plant

  • Asset condition assessment,

  • Establishment of reliability departement,

  • Development of maintenance plans and procedures,

  • Definition of KPIs and implementation of reliability processes (RCA, Pareto, etc.),

  • Training of the condition based maintenance team: vibration analysis, thermography, tribology.

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Pharmaceutical plant

Improving the reliability of packaging line:

  • Improve availability using Reliability Centered Maintenance (RCM) tools, 

  • Root Cause Analysis of recurrent and critical problem, 

  • Definition of relevant Key Perfornance Indicators (KPI),

  • Creation of a dashboard to follow KPIs

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